Screw To Drill Bit Size Chart

Reference page for using the correct size pilot drill per screw


When it comes to mechanics or even body work, I prefer using a welder. However there are times when sheet metal screws are required. There is nothing more aggravating when you just don't know what size drill bit to use for a pilot. 


To help my readers out, I thought I would add this quick reference chart. This should help whenever you run into a situation you need to drill a pilot hole and are not sure the size bit.


I also have included the chart for drill bit size per tap size. In case you need to drill a hole and thread it for a screw or bolt.


Sheet Metal Screw to Drill Bit Size Table

Screw Size

Drill Bit Size

2

3/32in

4

1/8in

6

5/32in

8

3/16in

10

13/64in

12

1/4in

1/4in

9/32in

5/16in

21/64in

3/8in

25/64in

Tap and Drill Size Chart (Standard)

Tap Size

Drill Bit

Drill Bit size inch

0-80


3/64in

1-64

53

1/16in

1-72

53

1/16in

2-56

51


2-64

50


3-48


5/64in

3-56

46


4-40

44


4-48

42


5-40

39


5-44

38


6-32

36


6-40

33


8-32

29

9/64

8-36

29

9/64

10-24

25

5/32

10-32

21

5/32

12-24

17


12-28

15


1/4-20

7

13/64

1/4-28

3

7/32

5/16-18

F

1/4 - 17/64 closest Match

5/16-24

I

1/4 - 17/64 closest Match

3/8-16


5/16

3/8-24

Q


7/16-14

U


7/16-20


25/64

1/2-13


27/64

1/2-20


29/64

9/16-12


31/64

9/16-18


33-64

5/8-11


17/32

5/8-18


37/64

3/4-10


21/32

3/4-16


11/16

7/8-9


49/64

7/8-14


13/16

1-8


7/8

1-12


59/64

1-14


15/16

1-1/8—7


63/64

1-1/8—12


1-3/64

1-1/4—7


1-7/64

1-1/4—12


1-11/64

1-3/8—6


1-7/32

1-3/8—12


1-19/64

1-1/2—6


1-11/32

1-1/2—12


1-27/64

Tap and Drill Size Chart (Metric)

Tap Size

Drill Bit

Drill Bit size

M1.6 x .35


1.25mm

M2 x .4


1/16in

M2.5 x .45


2.05mm

M3 x .5

40


M3.5 x .6

33


M4 x .7


3.25mm

M5 x .8


4.2mm

M6 x 1

10


m8 x 1.25


6.7mm

M10 x 1.5


8.4mm

M12 x 1.75


13/32in

M14 x 2


15/32in

M16 x 2


35/64in

M20 x 2.5


11/16in

M24 x 3


53/64in

M30 x 3.5


1-3/64in

M36 x 4


1-1/4in

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